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Synthetic Polymers Industry: Global Trends in Usage and Diverse Applications


Synthetic polymers, also known as plastics, are man-made long-chain carbon molecules that have distinct chemical structures and physical properties. They are made up of monomers that are linked together through a process known as polymerization. Some key characteristics of synthetic polymers include their versatility, durability, lightweight nature and ability to be molded into various shapes. Due to these advantages, plastics have found widespread applications in a variety of industries globally.


Rising Demand for Synthetic Polymers Industry


The demand for synthetic polymers has risen significantly over the past few decades owing to factors such as rapid industrialization, growing population, rising disposable incomes and urbanization. Synthetic polymers are globally produced in huge quantities estimated to be over 460 million tons annually. The Asia Pacific region accounts for the majority of plastic production with China being the largest plastic producer in the world. The sector has experienced strong growth rates of over 5% each year driven primarily by expanding end-use industries such as packaging, construction, automobiles and electronics. Plasticconsumption is also increasing in developing nations as they urbanize and improve their living standards. Going forward, demand is projected to continue rising at a healthy pace driven by the growing middle class in emerging economies.


Classification of Synthetic Polymers


Synthetic Polymers can be broadly classified into two main types - thermoplastics and thermosets. Thermoplastics can be repeatedly softened on heating and hardened on cooling, which makes them recyclable and easy to mold. Common examples are polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC) and polystyrene (PS). Thermosets, on the other hand, harden permanently once shaped and cannot be remelted or remolded upon heating. They include bakelite, unsaturated polyesters and epoxy resins. Based on their chemical structures, some major synthetic polymers are polyolefins, vinyl polymers, polyurethanes, polyamides and thermoplastic elastomers.


Packaging Industry - Largest End-User


The packaging industry accounts for about 40% of total synthetic polymer usage globally owing to benefits such as low weight, durability, versatility and barrier properties. Synthetic polymers are extensively used for flexible, rigid and thermoform packaging of food, beverages, pharmaceuticals and various other consumer goods. Major plastics used include low-density polyethylene, linear low-density polyethylene, high-density polyethylene, polypropylene, polyvinyl chloride and polystyrene. Their barrier properties allow extending the shelf life of packaged products while reducing transportation costs. Rapid urbanization, growing incomes and changing lifestyles are propelling the packaging sector especially across emerging nations.


Construction Industry Applications


The construction industry is another major end-use sector for synthetic polymers accounting for around 20% of global demand. Plastics have become integral building materials in walls, ceilings, floorings, plumbing, siding and insulation due to their light weight, durability, structural strength and resistance to various environmental conditions. Common polymers used are polyvinyl chloride (PVC) in window frames, pipes and roofing sheets, polyurethane for insulating foams and polypropylene for geotextiles and carpeting. Rapid infrastructural development to meet housing requirements across urbanizing nations consistently drives the demand for plastics in construction. New applications are also emerging in areas like sustainable building designs using plastic composite materials.


Automotive Industry Trends


The automotive industry has emerged as a prominent consumer over the past few decades, consuming around 10% of global synthetic polymer production. Lightweighting vehicles to meet stringent fuel efficiency standards has prompted significant use of plastics rather than traditional metals. Popular polymers used are polypropylene, nylon, ABS and polycarbonate for parts like interior and exterior panels, bumpers, trims, under-the-hood components and electrical components. Newer applications utilizing engineered plastics, composites and thermoplastic elastomers are emerging. The growing vehicle ownership across developing economies and transition towards electric vehicles are stimulating further plastic consumption in the sector. Research is also ongoing in advanced applications using nanocomposites and bioplastics.


Electronics Sector Applications


Rapid technological advancements have propelled plastics as integral materials for the electronics and electrical equipment industries. Popular polymers used are polycarbonate, ABS, polyamides and acrylics for components ranging from electronic circuit boards to TV/ smartphone screens and housings. Attributes like lightweight, corrosion resistance, insulation and moldability offer advantages over metals for miniaturized electronic devices. Asia Pacific has emerged as a major production base for electrical & electronics goods further proliferating polymer consumption in the region. Looking ahead, ongoing innovations expanding electric vehicles, renewable energy solutions and connected infrastructure will supplement industry plastics usage.


Recycling and Sustainability Outlook


While synthetic polymers offer immense benefits, their surge in production and extensive use also contribute to environmental concerns including plastic waste generation. Only around 9% of plastic waste is recycled globally with a significant portion polluting the oceans and ecosystems.

Promote recycling and adopt more sustainable practices are underway. Areas of focus include using recycled/biodegradable feedstocks in manufacturing, developing advanced recycling technologies, enacting packaging/product stewardship laws and raising public awareness about responsible disposal. If such sustainability agenda gains widespread adoption, it can help mitigate plastic pollution issues to some extent while supporting the ongoing requirements from various end-use applications worldwide.

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About Author:

Ravina Pandya, Content Writer, has a strong foothold in the market research industry. She specializes in writing well-researched articles from different industries, including food and beverages, information and technology, healthcare, chemical and materials, etc. (https://www.linkedin.com/in/ravina-pandya-1a3984191)

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